Monday, January 6, 2014

Halogen Free Elevator Cables



When it comes to elevator safety, cable fire performance is just as important as mechanical durability. In the event of a fire, standard PVC cables can release dense black smoke and toxic halogen gases (like hydrogen chloride), which obstruct evacuation and harm passengers.

The 05Z1Z1H6-F Halogen Free Elevator Cable is specifically designed to solve this problem. This post explains what these cables are, why they matter.


What Are HFFR and FRNC?

Both terms refer to cables with superior fire safety properties:

TermFull FormMeaning
HFFRHalogen Free Flame RetardantNo halogens (chlorine, fluorine, bromine, iodine) in the material; flame propagation is limited
FRNCFlame Retardant Non CorrosiveSimilar to HFFR – during a fire, gases emitted are non-corrosive and low in toxicity

These cables use special polyolefin compounds instead of PVC. When exposed to fire, they produce:

  • Very low smoke – Improves visibility for evacuation

  • No halogen acids – Protects equipment from corrosion

  • Low toxicity – Reduces health risks for passengers and firefighters


Why Use Halogen Free Low Smoke Cables in Elevators?

Elevator shafts are vertical chimneys. In a fire, smoke and toxic gases rise rapidly, filling the shaft and spreading to other floors. Standard PVC cables can make this deadly.

FeatureBenefit
Low smoke emissionEvacuation routes remain visible
Halogen freeNo corrosive gases – protects elevator electronics and building infrastructure
FRNC ratingMeets strict fire safety standards (EN 50267, EN 61034, IEC 60754)
Self-extinguishingPrevents fire spreading along the cable

These cables are mandatory or highly recommended in:

  • Hospitals, schools, airports, train stations

  • High-rise residential and commercial buildings

  • Underground installations and tunnels

  • Any building with strict fire codes (e.g., EU CPR, BS 7629-1)


Identifying HFFR/FRNC Elevator Cables

Below are the typical visual characteristics of a Halogen Free Low Smoke HFFR / FRNC Elevator Cable.

Halogen Free Elevator Cables
Halogen Free Elevator Cable

05Z1Z1D3H6-F Halogen Free Lift Cables
Halogen Free Elevator Cable with 2x Steel Wire Support




1. Overall Cable Appearance

  • Color: Usually white, gray, or orange (not the dark gray/black of PVC cables)

  • Flat profile (for traveling cables) or round (for static sections)

  • Smooth, matte finish – unlike glossy PVC 

2. Cable Marking

Look for printing on the sheath:

  • HFFR

  • FRNC

  • LSZH (Low Smoke Zero Halogen – similar standard)

  • IEC 60754-1/2 (corrosivity test)

  • EN 61034 (smoke density test)

3. Cross-Section (Internal Construction)

If you cut the cable:

  • No halogen smell when burned with a lighter (test carefully)

  • Sheath and insulation are stiffer than PVC but remain flexible

  • Often white or natural color insulation on wires

4. Burning Behavior 

When exposed to a flame and removed:

  • Self-extinguishes within a few seconds

  • Very little smoke – clear or light gray smoke, not thick black

  • No dripping of burning material


Technical Specifications (Typical)

ParameterValue
Cable typeFlat elevator traveling cable (or static)
Halogen statusHalogen free (Cl, F, Br, I < 0.1% by weight)
Smoke density (EN 61034)Light transmittance ≥ 60% (typical)
Corrosivity (IEC 60754-2)pH ≥ 4.3; conductivity ≤ 10 µS/mm
Flame retardancyEN 60332-1-2 (vertical flame test)
Temperature range-15°C to +70°C (dynamic)
ApplicationsControl, power, data, coaxial, CAT6 in elevator shafts

Common Types Available in HFFR/FRNC

Many elevator cable types can be manufactured with halogen free low smoke compounds:

  • H05V3V3H6-F (halogen free version) – Flat flexible control cable

  • H05V3V3H6-F + TV HF 75 – With coaxial for video

  • Elevator CAT6 / LAN cable (LSZH version) – For data networks

  • Composite traveling cables – Power + control + data + fiber optic


Installation Tips for Halogen Free Cables

HFFR/FRNC cables are slightly less flexible than PVC cables at low temperatures. Follow these tips:

  1. Use proper flat cable hangers – Ensure smooth edges to avoid abrasion on the soft sheath.

  2. Minimum bending radius – Typically 8× cable thickness (more than PVC).

  3. Avoid sharp cable ties – Use rounded, non-snagging supports.

  4. Do not pull over sharp edges – HFFR sheaths can be more susceptible to cutting damage.

  5. Label clearly – Mark that the cable is halogen free for future maintenance.

Final Verdict

The Halogen Free Elevator Cable is the safest choice for modern buildings where human life and equipment protection are priorities. While slightly more expensive than PVC, the fire safety benefits are undeniable – reduced smoke, no toxic halogens, and non-corrosive fumes.

Need a specific halogen free cable for your elevator project? Contact a MKS KABLO NOW!