Monday, January 6, 2014

Halogen Free Elevator Cables



When it comes to elevator safety, cable fire performance is just as important as mechanical durability. In the event of a fire, standard PVC cables can release dense black smoke and toxic halogen gases (like hydrogen chloride), which obstruct evacuation and harm passengers.

The 05Z1Z1H6-F Halogen Free Elevator Cable is specifically designed to solve this problem. This post explains what these cables are, why they matter.


What Are HFFR and FRNC?

Both terms refer to cables with superior fire safety properties:

TermFull FormMeaning
HFFRHalogen Free Flame RetardantNo halogens (chlorine, fluorine, bromine, iodine) in the material; flame propagation is limited
FRNCFlame Retardant Non CorrosiveSimilar to HFFR – during a fire, gases emitted are non-corrosive and low in toxicity

These cables use special polyolefin compounds instead of PVC. When exposed to fire, they produce:

  • Very low smoke – Improves visibility for evacuation

  • No halogen acids – Protects equipment from corrosion

  • Low toxicity – Reduces health risks for passengers and firefighters


Why Use Halogen Free Low Smoke Cables in Elevators?

Elevator shafts are vertical chimneys. In a fire, smoke and toxic gases rise rapidly, filling the shaft and spreading to other floors. Standard PVC cables can make this deadly.

FeatureBenefit
Low smoke emissionEvacuation routes remain visible
Halogen freeNo corrosive gases – protects elevator electronics and building infrastructure
FRNC ratingMeets strict fire safety standards (EN 50267, EN 61034, IEC 60754)
Self-extinguishingPrevents fire spreading along the cable

These cables are mandatory or highly recommended in:

  • Hospitals, schools, airports, train stations

  • High-rise residential and commercial buildings

  • Underground installations and tunnels

  • Any building with strict fire codes (e.g., EU CPR, BS 7629-1)


Identifying HFFR/FRNC Elevator Cables

Below are the typical visual characteristics of a Halogen Free Low Smoke HFFR / FRNC Elevator Cable.

Halogen Free Elevator Cables
Halogen Free Elevator Cable

05Z1Z1D3H6-F Halogen Free Lift Cables
Halogen Free Elevator Cable with 2x Steel Wire Support




1. Overall Cable Appearance

  • Color: Usually white, gray, or orange (not the dark gray/black of PVC cables)

  • Flat profile (for traveling cables) or round (for static sections)

  • Smooth, matte finish – unlike glossy PVC 

2. Cable Marking

Look for printing on the sheath:

  • HFFR

  • FRNC

  • LSZH (Low Smoke Zero Halogen – similar standard)

  • IEC 60754-1/2 (corrosivity test)

  • EN 61034 (smoke density test)

3. Cross-Section (Internal Construction)

If you cut the cable:

  • No halogen smell when burned with a lighter (test carefully)

  • Sheath and insulation are stiffer than PVC but remain flexible

  • Often white or natural color insulation on wires

4. Burning Behavior 

When exposed to a flame and removed:

  • Self-extinguishes within a few seconds

  • Very little smoke – clear or light gray smoke, not thick black

  • No dripping of burning material


Technical Specifications (Typical)

ParameterValue
Cable typeFlat elevator traveling cable (or static)
Halogen statusHalogen free (Cl, F, Br, I < 0.1% by weight)
Smoke density (EN 61034)Light transmittance ≥ 60% (typical)
Corrosivity (IEC 60754-2)pH ≥ 4.3; conductivity ≤ 10 µS/mm
Flame retardancyEN 60332-1-2 (vertical flame test)
Temperature range-15°C to +70°C (dynamic)
ApplicationsControl, power, data, coaxial, CAT6 in elevator shafts

Common Types Available in HFFR/FRNC

Many elevator cable types can be manufactured with halogen free low smoke compounds:

  • H05V3V3H6-F (halogen free version) – Flat flexible control cable

  • H05V3V3H6-F + TV HF 75 – With coaxial for video

  • Elevator CAT6 / LAN cable (LSZH version) – For data networks

  • Composite traveling cables – Power + control + data + fiber optic


Installation Tips for Halogen Free Cables

HFFR/FRNC cables are slightly less flexible than PVC cables at low temperatures. Follow these tips:

  1. Use proper flat cable hangers – Ensure smooth edges to avoid abrasion on the soft sheath.

  2. Minimum bending radius – Typically 8× cable thickness (more than PVC).

  3. Avoid sharp cable ties – Use rounded, non-snagging supports.

  4. Do not pull over sharp edges – HFFR sheaths can be more susceptible to cutting damage.

  5. Label clearly – Mark that the cable is halogen free for future maintenance.

Final Verdict

The Halogen Free Elevator Cable is the safest choice for modern buildings where human life and equipment protection are priorities. While slightly more expensive than PVC, the fire safety benefits are undeniable – reduced smoke, no toxic halogens, and non-corrosive fumes.

Need a specific halogen free cable for your elevator project? Contact a MKS KABLO NOW!

Wednesday, December 18, 2013

Elevator Traveling Cable CCTV


Modern elevator systems often require not only control and power transmission but also video surveillance, intercom, or TV signal distribution. The H05V3V3H6-F + TV HF 75 Elevator CCTV Cable is a hybrid solution that combines flexible flat elevator traveling cable with a built-in coaxial line.

If you are specifying, installing, or maintaining lift systems with camera or multimedia needs, this guide explains everything you need to know about this specialized cable.


What Is H05V3V3H6-F + TV HF 75 Elevator Cable CCTV?

Elevator Traveling Cable CCTV


The H05V3V3H6-F + TV HF 75 Elevator Coaxial Cable is a traveling cable that integrates:

  • H05V3V3H6-F – A flexible flat PVC cable for control and low-voltage power circuits

  • TV HF 75 – A 75 Ω coaxial cable designed for high-frequency video or audio signals

This combination allows a single flat cable to carry both lift control signals and video feeds (e.g., from an elevator car camera or multimedia screen).

Key features:

  • Flat, flexible design for constant bending

  • 75 Ω impedance coaxial core – ideal for CCTV and TV signals

  • PVC insulation and sheath – durable and flame-retardant

  • Compliant with harmonized European standards


Why a Hybrid Coaxial + Control Cable?

Running separate cables for control and video increases installation time, weight, and the risk of tangling. The Elevator Traveling Cable CCTV solves these problems:

AdvantageExplanation
Space savingOne flat cable replaces two round cables
Simpler installationSingle hanger system, one pull through shaft
Better signal integrityCoaxial core is shielded against interference from power cores
Reduced wearFlat profile bends uniformly without twisting

This makes it ideal for elevators with onboard camerasdigital signage, or emergency video intercoms.


Technical Specifications (Quick Reference)

ParameterValue
Cable typeH05V3V3H6-F + TV HF 75
Voltage rating300/500 V (control cores)
Coaxial impedance75 Ω
Coaxial coreBare copper or copper-clad steel (check datasheet)
ShieldingYes (typically braid + foil)
Flexibility classVery high (suitable for travelling applications)
Temperature range-15°C to +70°C (dynamic)
Sheath materialPVC
Flame retardantYes (EN 60332-1-2)

⚠️ Exact core count and coaxial specifications may vary by manufacturer. Always verify with your supplier.


Applications in Elevator Systems

The H05V3V3H6-F + TV HF 75 elevator coaxial cable is designed for:

  • CCTV cameras inside elevator cars – Real-time video transmission to security room

  • Emergency intercom systems – Audio and video communication

  • Multimedia displays – Streaming content or floor information

  • Remote monitoring – Maintenance teams viewing car status remotely

It is especially useful for commercial buildings, hospitals, hotels, and high-rise residences where passenger safety and security are priorities.


Installation Tips for Long Cable Life

To ensure optimal performance of your H05V3V3H6-F + TV HF 75 elevator cable, follow these best practices:

  1. Use flat cable hangers – Standard flat elevator cable hangers (max width ~98 mm) work well.

  2. Avoid tight bends – Minimum bending radius should be at least 6× cable thickness.

  3. Separate from high-power lines – Although shielded, keep distance from very high voltage cables if possible.

  4. Terminate coaxial ends properly – Use BNC or RCA connectors rated for 75 Ω to avoid signal loss.

  5. Secure both ends – One fixing on the car side, one on the shaft side.


Final Verdict

The H05V3V3H6-F + TV HF 75 Elevator Cable is a smart, future-ready solution for modern lifts that require both control and video transmission. Its flat, flexible design simplifies installation while maintaining excellent signal quality.

When selecting a travelling cable for a camera-equipped elevator, always choose a hybrid cable like this one to reduce complexity and improve long-term reliability.